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Am I likely to face power quality related problems?
  Whether or not you’re likely to suffer from power quality problems depends on:
• the quality of the voltage supplied by your utility
• the types of loads in your installation
• the sensitivity of your equipment to various kinds of disturbances There is no single, generic solution.
An optimum techno-economic solution has to be custom designed for each site, taking into account the above three inter-related factors.
 
What is the ideal Power?
  An ideal power supply would be one that offers uninterrupted availability, is always within voltage and frequency tolerances, and has a pure noise free sinusoidal wave shape. Just how much deviation from perfection can be tolerated depends on the user’s application, the type of equipment installed and of his requirements.
The shortcomings of power quality fall under five categories:
• Harmonic distortion
• Blackouts
• Under or over voltage
• Dips (or sags) and surges
• Transients
 
What are the common problems that are faced in the industry?
  Electrical power one of the most essential raw material used by industries today. It is an unusual commodity because it is required as a continuous flow, yet it cannot be conveniently stored in quantity. Also, no quality assurance can be claimed before it is used. The various problems faced by the industry today are:
• Improper functioning of process control equipment
• Overheating and reduced efficiency of Induction motors
• Overheating of conductors due to skin effect
• Flickering screens
• Overheating of transformers at moderate load
• Flickering lights
• Computer lockups
• Data network congestion
• Problems with power factor correction equipment
• Problems with specific (long) lines or when switching heavy loads
• Overloaded neutrals
• Nuisance tripping of protective devices
• Utility claims resulting from harmonics affecting supply
 
Why do power quality related problems occur?
  Each power quality problem has a different cause. Although the supplier is blamed for these problems, most of them arise within the installation and can be taken care of there itself. The list of potential Power Quality problems is surprisingly long.
Power Quality problems are complex, and often an expert team needs to be assembled for their diagnosis and solution. Same symptoms, such as equipment overheating, can have different causes (harmonics, unbalance, overloading etc.). Some of the main causes for the problems stated above are:
• Harmonics
• Huge Reactive power requirement
• Unbalance in load distribution
• Overloading
• High neutral current
 
What are the sources of Harmonics?
  • Steel mills, because of arc furnace operation and rolling mill loads, are particularly plagued with harmonics and Power Factor problems.
• A typical variable speed drive load at part load has very high fifth and seventh components of current harmonics which can cause serious problems in the installation, such as transformer overheating, and can be a serious problem in meeting the supplier’s harmonic current limits.
• PC type loads are characterized by being rich in all the low order odd harmonics, with very high levels of thirds, fifths, sevenths and ninths. This type of load causes many problems, including overloaded neutrals, overheating in transformers and heating due to skin effect.
 
How can I find out about the power condition at my plant?
  We at P2 Power Solutions Pvt. Ltd. help you assess your current power quality through our advanced equipments. We also provide detailed report on your request, which contains details of your current power quality status. Depending on this report, you will be provided advice about how to decrease costs and increase efficiency at your plant.
Some examples of sensitive industry operations are:
    • Continuous process operations, where short interruptions can disrupt the synchronisation of the machinery and result in large volumes of semi-processed product.
    • Multi-stage batch operations, where an interruption during one process can destroy the value of previous operations. An example of this type is the semiconductor industry, where the production of a wafer requires a few dozen processes over several days and the failure of a single process is catastrophic.
    • Data processing, where the value of the transaction is high but the cost of processing is low, such as share and foreign exchange dealing. The inability to trade can result in large losses that far exceed the cost of the operation.
 
Our products
i-Con – the universal power conditioner
(IGBT based Active power conditioner)
  I-Con series is capable of handling most of your power quality related issues under a single unit. These devices are based on a feedback system controlled by a microprocessor. The response time is unimaginable of the order of microseconds. This makes it compatible for even the worst kind of loads like arc furnaces.
 
Operating principle
  The active power conditioner is connected in parallel with the supply, and constantly injects harmonic and reactive currents that precisely correspond to the requirements of the load. The result is that the current supplied by the power source remains sinusoidal.
  The entire low-frequency harmonic spectrum, from the second to the twenty fifth harmonic, is supported. If the harmonic currents drawn by the load are greater than the installed capacity of i-Con, the conditioner automatically limits its output current to its maximum rating; the conditioner cannot be overloaded and will continue to correct up to the maximum current rating. Any excess harmonic current will be drawn from the supply; i-Con can run permanently in this state without damage.
 
Some advantages
  Reduces current THD (Total Harmonic Distortion) within IEEE 519 standards.
  Reduced trips – increased production
  Increases life of sensitive equipments
  Reduced line as well as transformer losses
  Improves power factor to unity
  There is no risk of resonance with any harmonic frequency
  Cannot be overloaded
  Flexible to use
  Easily upgradeable for future expansion
  User programmable
 
i-Con provides a simply applied solution to what can be a very complex problem. It is a very flexible solution, making it is easy to cope with changes of building layout and use.
 
Where will it fit in your plant?
There are various configurations in which the connections can be done depending on the type of load requirements:
• Centrally, at the point of common coupling (PCC), for global compensation for the whole unit.
• Partial compensation for specific feeders within a unit.
• Close to the polluting loads to ensure local compensation.
Ideally, compensation of harmonics should take place at their point of origin. In order to optimise the harmonic compensation, several conditioners may be connected in various configurations. These configurations can be used at any point in the distribution system, offering a total flexibility and a wide choice of compensation strategies.
 
   
 
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